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Replacement Parts for the
BPC-16, BPC-25 & BPC-30 Series 740-801
by A.O. Smith

The parts for this heater have all been made obsolete by the manufacturer. You may have to consider a new heater

BPC-16, BPC-25 & BPC-30 Series 740-801 Schematic


Quick Links:   View Parts Listing      View Other Models      Get Help     

  The key number refers to the number on the schematic above.
Key # - Item Name Item # Price Qty
1 - Base, jacket, series 740P, 741P, 770-801, BPC-16 & BPC-25 99646-700
Obsolete
1 - Base, jacket, series 740P, 741P, 770 thru 801, BPC-30 99745-700
Obsolete
1 - Base, jacket, all other series, BPC-16 and BPC-25 99646-200
Obsolete
1 - Base, jacket, all other series, BPC-30 99745-200
Obsolete
1A - Bolt, Leveling, BPC-16 and BPC-25 20105-7
Obsolete
2 - Bracket, control string, BPC-16 and BPC-30 96449-2
Obsolete
2 - Bracket, control string, BPC-25 96449-1
Obsolete
3 - Bracket, main burner, BPC-16 and BPC-25 99663
Obsolete
3A - Bracket, pilot burner, BPC-30 96478-3
Obsolete
4 - Bracket, skirt support, BPC-16 and BPC-25 97963
Obsolete
5 - Burner, main, natural gas, BPC-16 and BPC-25 96630
Obsolete
5 - Burner, main, natural gas, BPC-30 9-S41
Obsolete
5 - Burner, main, propane gas, BPC-16 96630-4
Obsolete
5 - Burner, main, propane gas, BPC-25 96630
Obsolete
5 - Burner, main, propane gas, BPC-30 9-S68
Obsolete
6 - Burner, pilot, 740 & 741 natural gas, BPC-16 & BPC-25 68599
Use 96666
6 - Burner, pilot, 740 & 741 natural gas, BPC-30 68666
Obsolete
6 - Burner, pilot, 740 & 741 propane gas, BPC-16 & BPC-25 68599-1
Obsolete
6 - Burner, pilot, 740 & 741 propane gas, BPC-30 68666-1
Obsolete
6 - Burner, pilot, 740H-800 & 741H-801 NG, BPC-16 & BPC-25 96666
Use 96666-1
6 - Burner, pilot, 740H-800 and 741H-801 NG, BPC-30 2587-1
Obsolete
6 - Burner, pilot, 740H-800 and 741H-801 propane, BPC-16 & BPC-25 96666-1
Obsolete
6 - Burner, pilot, 740H-800 and 741H-801 propane, BPC-30 2587-4
Obsolete
7 - Cap, flue, series 740P, 741 P, 770 thru 801 99635-700
Obsolete
7 - Cap, flue, all other series 99635-200
Obsolete
8 - Clamp, tube 94468
Obsolete
9 - Clip, tube 92979
Obsolete
10 - Coil, combustion chamber, BPC-16 99931
Obsolete
10 - Coil, combustion chamber, BPC-25 99932
Obsolete
10 - Coil, combustion chamber, BPC-30 68353
Obsolete
11 - Clip, tube, BPC-16 and BPC-25 95999
Obsolete
12 - Collar, pipe, 2-3/8" O.D.x 13/16" I.D., BPC-30" 20172-18
Obsolete
12 - Collar, pipe, 3-1/8" OD for 3/4" pipe, BPC-16" 38370-1
Obsolete
12 - Collar, pipe, 3-1/8" OD x 1-1/32" ID 20172-6
Obsolete
12 - Collar, pipe, 4" OD x 1-5/8" ID 99677-2
Obsolete
12 - Collar, pipe, 4" OD x 1-7/8" ID 99677
Obsolete
13 - Collector, flue, BPC-16 99609-1
Obsolete
13 - Collector, flue, BPC-25 99609
Obsolete
13 - Collector, flue, BPC-30 99609-2
Obsolete
14 - Connectors, for pressure switch, angle 1578
Obsolete
15 - Connectors, for pressure switch, straight 96746
Obsolete
15A - Connector, BPC-16 97946
Obsolete
15 - Connector, BPC-25 97946-1
Obsolete
16 - Control, safety, with reset 78498
Obsolete
17 - Control, temperature (Temp-Minder) 99676-2
Obsolete
18 - Cover and control bracket, series 740P, 741 P, 770 thru 801 99689-700
Obsolete
18 - Cover and control bracket, all other series 99689-200
Obsolete
19 - Cover, front, 740P, 741 P, 770 thru 801, BPC-16 and BPC-25 77849-701
Obsolete
19 - Cover, front, series 740P, 741 P, 770 thru 801, BPC-30 77849-702
Obsolete
19 - Cover, front, all other series, BPC-16 99606-200
Obsolete
19 - Cover, front, all other series, BPC-25 99606-201
Obsolete
19 - Cover, front, all other series, BPC-30 99770-200
Obsolete
19A - Cover, manifold, front 99816-200
Obsolete
20 - Cover, manifold, side and top, 740P, 741P, 770-801, BPC-16 & BPC-25 99671-700
Obsolete
20 - Cover, manifold, side and top, 740P, 741P, 770-801, BPC-30 99671-701
Obsolete
20 - Cover, manifold, side and top, all other series, BPC-16 and BPC-25 99671-200
Obsolete
20 - Cover, manifold, side and top, all other series, BPC-30 99671-201
Obsolete
21 - Cover, top, series 740P, 741 P, 770-801, BPC-16 & BPC-25 99672-700
Obsolete
21 - Cover, top, series 740P, 741 P, 770 thru 801, BPC-30 99831-700
Obsolete
21 - Cover, top, all other series, BPC-16 & BPC-25 99672-200
Obsolete
21 - Cover, top, all other series, BPC-30 99831-200
Obsolete
22 - Decal, temp-Minder (for temp control knob) 99827
Obsolete
22A - Decal, thermometer 68678
Obsolete
23 - Decal, water inlet 94518
Obsolete
24 - Decal, water outlet 94519
Obsolete
25 - Door, inner, BPC-16 & BPC-25 95130
Obsolete
25 - Door, inner, BPC-30 99781
Obsolete
26 - Draft hood only 95157-9
Obsolete
27 - Emblem 99780
Obsolete
28 - Exchanger, heat, BPC-16 & BPC-25 99930
Obsolete
28 - Exchanger, heat, BPC-30 68351
Obsolete
29 - Flange and seal ring kit (used with tubing) -
-
30 - Gasket, inlet manifold 99659-1
Obsolete
31 - Gasket, outlet manifold 99659
Obsolete
32 - Grill 99652
Obsolete
33 - Insulator, BPC-16 & BPC-25 32779-1
Obsolete
33A - Insulator, barrier 41129
Obsolete
34 - Jacket, outer, series 740P, 741 P, 770 thru 801, BPC-16 99607-700
Obsolete
34 - Jacket, outer, series 740P, 741 P, 770 thru 801, BPC-25 99607-701
Obsolete
34 - Jacket, outer, series 740P, 741 P, 770 thru 801, BPC-30 99737-700
Obsolete
34 - Jacket, outer, all other series, BPC-16 99607-200
Obsolete
34 - Jacket, outer, all other series, BPC-25 99607-201
Obsolete
34 - Jacket, outer, all other series, BPC-30 99737-200
Obsolete
35 - Knob, temperature control 68733
Obsolete
35A - Leg, BPC-30 96383-8
Obsolete
36 - Manifold, bypass 99657
Obsolete
36A - Manifold, heat exchanger, BPC-30 99769-1
Obsolete
37 - Nut, lock, BPC-16 & BPC-25 1455
Obsolete
38 - Nut, tie rod 85138
Obsolete
38A - Nut, wing, BPC-30 1995-1
Obsolete
39 - 0 ring (used in bypass manifold) 99660
Obsolete
40 - Orifice, main burner, natural gas, BPC-16 98815-234
Obsolete
40 - Orifice, main burner, natural gas, BPC-25 98815-265
Obsolete
40 - Orifice, main burner, propane gas, BPC-16 98815-140
Obsolete
40 - Orifice, main burner, propane gas, BPC-25 98815-157
Obsolete
41 - Orifice, pilot burner, series 740 & 741, natural gas 8990
Obsolete
41 - Orifice, pilot burner, series 740 & 741, propane gas 8991
Obsolete
41 - Orifice, pilot burner, ser 740H-800 and 741H-801, NG BPC-16 & BPC-25 7221
Obsolete
41 - Orifice, pilot burner, ser 740H-800 and 741H-801, NG BPC-30 7218
Obsolete
41 - Orifice, pilot burner, ser 740H-800 and 741H-801, LP, all 7220
Obsolete
42 - Plate, bonnet 99946
Obsolete
43 - Plate, lighting and operating, series 800 & 801 78409
Obsolete
43 - Plate, lighting and operating, all other series 76611
Obsolete
44 - Plate, locking 68808
Obsolete
45 - Plate, pressure data, BPC-16 & BPC-25 39570-24
Obsolete
45 - Plate, pressure data, BPC-30 39570-25
Obsolete
46 - Plug, heat exchanger 76464
Obsolete
46A - Plug, pipe 1/8" 3348
Obsolete
47 - Retainer, flame, BPC-16 & BPC-25 93046
Obsolete
48 - Ring, base, series 740P, 741P, 770 thru 801, BPC-16 & BPC-25 99776-700
Obsolete
48 - Ring, base, all other series, BPC-16 & BPC25 99776-200
Obsolete
49 - Ring, retainer, BPC-16 & BPC-25 95156
Obsolete
50 - Ring, support, BPC-16 & BPC-25 96553
Obsolete
50 - Ring, support, BPC-30 93539
Obsolete
51 - Ring, retaining (used in bypass manifold) 99661
Obsolete
52 - Rod, flame spreader, BPC-16 & BPC-25 95137
Obsolete
53 - Rod, tie-long, BPC-16 94453-13
Obsolete
53 - Rod, tie-long, BPC-25 94453-2
Obsolete
53 - Rod, tie-long, BPC-30 94453-6
Obsolete
54 - Rod, tie-short, BPC-16 94453-1
Obsolete
54 - Rod, tie-short, BPC-25 94453-12
Obsolete
54 - Rod, tie-short, BPC-30 94453-14
Obsolete
54A - Screw, thumb, BPC-30 97288
Obsolete
56 - Shield, pilot, series 740 & 741, BPC-16 & BPC-25 76042
Obsolete
56 - Shield, pilot, series 740 & 741, BPC-30 76042-1
Obsolete
56 - Shield, pilot, series 740H thru 800 and 741H thru 801 94648
Obsolete
57 - Shield, radiation, lower 38049
Obsolete
58 - Shield, radiation, upper, BPC-16 & BPC-25 99622-1
Obsolete
58 - Shield, radiation, upper, BPC-30 99731-2
Obsolete
58A - Shield, radiation, vertical, BPC-30 68852
Obsolete
58B - Shroud 76323
Obsolete
59 - Shutter, air, BPC-16 & BPC-25 95100
Obsolete
60 - Skirt, BPC-16 99637-1
Obsolete
60 - Skirt, BPC-25 99637
Obsolete
60 - Skirt, BPC-30 99738
Obsolete
61 - Spreader, flame, lower, BPC-16 & BPC-25 95091
Obsolete
62 - Spreader, flame, upper, BPC-16 & BPC-25 95090
Obsolete
63 - Switch, pressure 98074
Obsolete
63A - Switch, toggle 78411
Obsolete
64 - Thermometer 93155
Obsolete
65 - Thermopile 93065
Obsolete
65A - Thermostat 76752
Obsolete
66 - Tube, asbestos 68831
Obsolete
67 - Tube, main burner, BPC-16 & BPC-25 99586
Obsolete
68 - Tubing, aluminum 1/4" X 60" with fittings (user to cut) 1417-60
Obsolete
69 - Tubing, copper 1/4" (purchase locally) -
-
69A - Union, elbow (with 1/8" tap), BPC-30" 1854
Obsolete
70 - Valve, drain, BPC-16 & BPC-25 26273-5
Obsolete
70 - Valve, drain, BPC-30 26273
Obsolete
71 - Valve, gas control, natural gas 4961
Obsolete
71 - Valve, gas control, propane gas, BPC-16 & BPC-25 4996
Obsolete
71 - Valve, gas control, propane gas, BPC-30 4959
Obsolete
72 - Valve, Magic-Meet (not used on Ser 800 & 801), natural gas, BPC-16 5084
Obsolete
72 - Valve, Magic-Heet (not used on Ser 800 & 801), natural gas, BPC-25 4900
Obsolete
72 - Valve, Magic-Heet (not used on Ser 800 & 801), natural gas, BPC-30 99288
Obsolete
72 - Valve, Magic-Heet (Not used on Ser 800 & 801), propane gas, BPC-16 4899
Obsolete
72 - Valve, Magic-Heet (not used on 800 & 801), LP gas, BPC-25 & BPC-30 4902
Obsolete
73 - Valve, item (used in bypass manifold) 99662
Obsolete
74 - Valve, relief 99681
Obsolete
75 - Wedge, Magic-Heet sensor, BPC-16 & BPC-25 99947
Obsolete
76 - Well, Magic-Heet sensor, BPC-16 & BPC-25 99759
Obsolete
76 - Well, Magic-Heet sensor, BPC-30 99312
Obsolete
77 - Well, temperature control 97949
Obsolete
78 - Standard hardware -
-


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